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IntJAdvManufTechnol(2010)49:1–12 DOI10.1007/s00170-009-2371-6 ORIGINALARTICLE Studyonthecorrelateddesignmethodofplateholes forprogressivediesbasedonfunctionalfeature Zhi-XinJia&Hong-LinLi&Xue-ChangZhang& Hong-BingWu&Ming-CaiFang Received:1March2009/Accepted:12October2009/Publishedonline:27October2009 #Springer-VerlagLondonLimited2009 AbstractTherearealotofholesinaprogressivediefor1Introduction mountinginserts,assembles,andstandards.Thispaper givestheclassificationofplateholesofprogressivedieAprogressivedieisusedinvariousindustriessuchas designaccordingtotheirstructuraltypesandrelationshipsaerospace,electronics,automobiles,andelectricalappliances betweenthecorrelatingpartsandtheplateholesandforproducingsheetmetalcomponentsinlargequantities.As describesanautomatedholedesignsystemforprogressiveaprogressivediemaycontainalargenumberofoperations dies.Takingadvantageofprebuiltdesignknowledgeandsuchaspunching,blanking,bending,lancing,etal.,ithas standardpartsdatabase,thissystemisabletogeneratethebeenregardedascomplexandrequiresagreatdealof correlatedholesonthemainplatesofprogressivedies,suchexpertise. asupperdieshoes,lowerdieshoes,stripperplates,punchUsually,theprogressivedesignprocedureiscomposed plates,dieplates,punchbackingplates,anddiebackingoftwophases,operations(stampingprocess)planningand platesaccordingtotheinsertedpartsorfunctionalassem-diestructuredesign.Stampingprocessplanningisto bles.Adescriptivemodelissetup.Thefeaturelibraryproduceaflatpatternofamodelofstampedmetaland technologyisadoptedtodevelopthefunctionforthedesignthenplanstampingoperationstoobtainstriplayout.The ofplateholes,whichcanimprovetheefficiencyanddiestructuredesignprocessisasfollows:(1)accordingto shortenthedesigncycle.Theholedesignsystemisbuiltthesizeofthestriplayout,thediesetisdeterminedandthe onthetopofSolidWorks,takingadvantageofitsbuilt-inoverallstructureofdieisgenerated;(2)thentheinserts, modules,includingpart,assembly,anddrawing.Weusepunches,dies,andotherformingpartsaredesigned progr