MFGR——TPM.ppt

TotalProductiveMaintenanceTotalProductiveMaintenanceisanequipmentmanagementstrategythatimprovesequipmentefficiency.全面生产性维护是一种设备管理策略以提高设备效率。Orinotherwords...Treatingtheequipmentlikeitisyourown!或者换句话说…….对待设备就象它是你自己的一样！TPMKeyConceptTPM的重要概念TotalProductiveMaintenanceisaNewWayofWorking全面生产性维护是一种全新的工作方式TypicalCausesofMachineBreakdown典型的机械故障原因TPMTechniquesTPM技术TPMBenefitsTPM的益处12TPMQualifyingActivities12项TPM合格行动PURPOSEofLockout/Tagout锁定/标识的目的LockoutDevice锁定设备TagoutDefinition标识的定义WARNING警告ACTIONITEM1:AssessAllEquipment行动内容1：评估所有设备CategoryA:Criticalequipmentforwhichanalternatemachineisnotfeasiblebecause:A类：不能用其它设备替代的关键设备因为：Noalternateexistsor无替代设备或Thealternateisusuallyunavailableduetoutilizationor该替代设备通常正被使用而不能获得或Itwouldbetoocostly/timeconsumingtotransitiontothealternate太贵/需花太多时间进行替换CategoryC:EquipmentforwhichitisrelativelyeasytofindareplacementoralternateC类：相对容易用其它设备替代的设备Includesmostoff-the-shelfequipment包括最常用的设备Typicallycost<$2500费用低于$2500Standardspareparts(likedrivemotors)areavailableoff-the-shelf可获得的常用标准备件（如驱动马达）CategoryB:Allotherequipment/machinesB类：所有其它设备/机器Inadditiontomachinecategorycreateatablelistingallmachinesandadditionalcategoriessuchas:除了机器分类还应作一表格列出所有机器和附加类别如：Yearofmanufacture产品的生产年份Typeofmachine?Condition?(Good/Fair/Poor)机器类型？状况？（好/一般/差）DoesOperatorPMprocessexists(Hasaservicecardbeencreated?)是否有操作员生产性维护程序（是否有服务卡？）DoesMaintenancePMprocessexist(Doesawrittenmaintenancetasklistexist?)是否有维护生产性维护程序（是否有记录的维护任务表？）Hasthemachineundergoneinitialcleaning?机器是否经过最初的清洁？HasmachinebeenassessedforsafeguardingperSP008?(EH&Sitems)机器是否经过安全装置SP008评估？（EH&S项）PossibleCategories:可能的分类：Good:Equipmentwhichretainsallofit’soriginalfunctionsaccuracyandreliability.好：设备保持所有原来的功能精确并可靠。Average:Equipmentwhichhaslostsomeofit’soriginalfunctionsoraccuracy.It’soutputnormallymeetsthe