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基于Flexsim的炼镁生产线仿真与优化.docx

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基于Flexsim的炼镁生产线仿真与优化 Abstract Withthecontinuousdevelopmentofmanufacturingindustry,theimportanceofoptimizingproductionprocesseshasbecomeincreasinglyprominent.Inthispaper,weuseFlexsimsimulationsoftwaretosimulateandoptimizethemagnesiaproductionline.Throughsimulation,wecanobservetheproductionprocessandexplorepotentialbottlenecksandoptimizationopportunities.Afteranalyzingthesimulationresults,weproposesomefeasibleimprovementmeasurestoincreasetheefficiencyoftheproductionline. Keywords:Flexsim,simulation,optimization,magnesiaproductionline Introduction Magnesia,atypeofrefractorymaterialwithstrongresistancetohightemperatures,iswidelyusedinindustriessuchasmetallurgy,buildingmaterials,andchemicalengineering.Theproductionofmagnesiarequiresthecollaborationofmultipleproductionprocesses,suchascrushing,preheating,calcining,cooling,andpackaging.Itisacomplexandmultivariableproductionsystemwithhighrequirementsforproductionefficiencyandproductquality. Simulationservesasaneffectivetooltostudyandoptimizetheperformanceofproductionsystems.Flexsimisapowerfulsimulationsoftwarethatcanmodel,simulate,andanalyzecomplexsystemsinavisualizedinterface.ByapplyingFlexsimtosimulatethemagnesiaproductionline,wecanidentifypotentialproblemsinthesystem,optimizeprocessparameters,andmaximizeproductionefficiency. Methodology Inordertosimulatethemagnesiaproductionline,wefirstconstructedamodeloftheproductionprocessinFlexsim.Themodelconsistsofseveralmodules,representingdifferentproductionprocesses,connectedbyconveyors.Thedetailedprocessesincludecrushing,preheating,calcining,cooling,andpackaging.Ineachmodule,wesetuprelevantparameterstosimulateproductionscenarios,suchastheprocessingtimeandequipmentcapacity. Afterconstructingthemodel,wedefinedtheperformancemetricsforevaluatingtheproductionefficiencyofthesystem.Themetricsincludetheprocessingtime,utilizationrateofequipment,bottleneckidentification,andoutputoffinishedproducts.Byrunningsimulationswithdifferentsetsofparametersandcollectingdataonthesemetrics,wecananalyzet