制造质量(1).ppt

Built-InQuality制造质量ManufacturingProcessValidationBuilt-In-Quality制造质量Definitions定义MadCow疯牛
(DiseasedMeat病牛肉)PP100NCSIByMakers-2002
2002제작사별NCSIVoiceofCustomer客户意见VoiceofCustomer客户意见Built-in-Quality制造质量WhatisBuilt-InQuality?
什么是制造质量？Designers
设计师Assembly
总装Donot
不要QualityThroughTeamwork–KnowYourCustomer!LivinguptotheMotto...
符合口号...
-WhatIsaDefect?
什么是缺陷？

GroupDiscussion
小组讨论

Adefectisaproductthatdoesnotmeettheestablishedqualitystandard.
缺陷是不合已定标准的产品。Whyaredefectsundesirable?
为什么缺陷不受欢迎？QUALITYISEVERYONE’SRESPONSIBILITY质量是每个人的职责WHOISRESPONSIBLEFORQUALITY?谁对质量负责？ME!!!
我！HealthandSafetyPriorityReflectvoice
ofthecustomer
反映顾客的心声Nottighterthan
thoseappliedatthe
previousprocess
不要比前道工序的更严格Usemasterpartsand
boundarysamplesas
requiredtomakevisual
标准件与边界样件需要目视化Createa“Standards-Based”Culture创造一个以标准为基点的文化氛围ManufacturingProcessValidationWhatisaprocess?什么是工序？WherecanErrorsOccur?问题会出在哪？ValidatethemanufacturingprocesspriortoStartofProduction!在生产启动前认证制造工艺！ErrorProofingHierarchy防错层次0AVerticalPlate
垂直板XProductDesignExample(Before)REC<<>>>STOPPAUSELeftHandLocatorTabSimpleEverydayExamplesErrorProofingExerciseManufacturingProcessValidationIn-ProcessControl&Verification–(3)Elements
工序控制与认证1)Standardized
Work标准化工作2)Focuson
Operation
集中精力生产3)ErrorProofing
Prevention
&OperatorAids
防错预防与操作者支持4)RegularChecks
ofSystems&Processes
定时检查系统与工艺Self-Checks
自检2)ErrorProofing
Detection
检测防错3)In-Process
Verification
工序认证3a)Focuson
Criticalitems
集中注意重大问题4)Defect
Escalation
缺陷逐层汇报1)UseAndon
(taughtmore
later)使用暗灯2)Follow
Containment
Process
遵循包容程序HowDoesourQualityMottorelatetoContainment?HowDoesourQualityMottorelatetoContainment?AndonDiscussion–HoodsBackground:Inthiscase,thedecisionisisshutdownthelinefor(6)hoursandwaitforpartsorrunthelineandmakeacontainmentplan.SincethedecouplerbetweenBodyandPaintisalmostempty,thismeansallBody,PaintandGAwillalleventuallyshutdown.Situation:
AttheCockpitLoadstationinGAitisdiscoveredthatthereisaproblemwithoneoftheelectricalharnesseswithinthecockpit.Thecockpitsarebuiltasamo